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New-Gen Smart & Flexible Food Packaging Tech

foodmachtech  |   2026-03-17  |    238

As global food processors demand higher levels of automation, production flexibility, and Overall Equipment Effectiveness (OEE), packaging OEMs are accelerating their pace of digital innovation. The upcoming launch of several next-generation technologies has not only pushed the boundaries of throughput but also provided food producers with more agile and stable production solutions.

1. Efficiency Innovation in Smart Forming: ULMA Packaging TFX Series

As a benchmark in smart thermoforming, the TFX Series from Spain’s ULMA Packaging represents a state-of-the-art digital solution for modern food operations. Specifically engineered for vacuum tray packaging of meat, dairy, and ready-to-eat meals, the TFX integrates multiple "X-Series" patented technologies to redefine traditional processes.

Optimized Throughput: Equipped with a servo-driven Motion Control Synchronization system, the TFX optimizes the timing between forming, filling, and sealing with millisecond precision. This increases overall production efficiency by 10% compared to conventional platforms.

Energy Efficiency & Speed: The redesigned vacuum system reduces evacuation cycles by approximately 20%. This effectively eliminates common bottlenecks in large-scale vacuum packaging while significantly lowering energy consumption per unit.

Industry 4.0 Integration: The series features full RFID-based tool identification. The machine automatically reads mold parameters and calibrates settings, eliminating the risk of manual input errors and ensuring consistent sealing quality across long production runs.

2. Flexible Span of Back-end Packaging: Sidel Cermex RoboSELEX

Set to debut at interpack 2026 in May, the Cermex RoboSELEX from Sidel is a flagship robotic sorting and case packing system. It is specifically designed to meet the high-speed downstream requirements of the food and home & personal care (FHPC) industries.

Accumulation-free Flow: The system’s core competitive edge lies in its "accumulation-free" handling logic. Utilizing advanced vision algorithms and multi-axis robotics, RoboSELEX handles complex, lightweight, and unstable containers with precision. By eliminating traditional feed screws, it prevents physical damage to labels and bottle surfaces.

High-Speed Performance: With a peak throughput of 320 items per minute, the system seamlessly integrates into the world's most demanding high-speed production lines.

Rapid Changeover Efficiency: Driven by a software-defined architecture, RoboSELEX supports one-touch recipe changeovers. Logical transitions take just 1 minute, while physical format changes can be completed within 2 minutes, significantly reducing downtime and maximizing OEE.